What is Pharmaceutical Insert Outsert Folder Machine?

PIOS T520

In the pharmaceutical industry, drug packaging is not only a physical barrier to protect the product, but also a core carrier for delivering key information (such as instructions for use and safety warnings). With the tightening of global drug regulation and the intensification of market competition, how to quickly and accurately integrate inserts and inserts into packaging has become a key challenge facing pharmaceutical companies. Insert/Outsert Folder Machine came into being and became one of the core equipment of the automated packaging production line. This article will comprehensively analyze the value of this equipment from the aspects of functional principles, industry applications, technical advantages and selection points.

1. Equipment definition and core functions

Insert/Outsert Folder Machine is a highly automated folding machine designed for the pharmaceutical industry to complete the following key tasks:

Folding processing

Fold single or multi-page documents (such as drug instructions, brochures) in a preset manner (such as accordion fold, parallel fold, gate fold, etc.) to ensure that the size matches the packaging box.

Supports paper processing of different weights (35-200g/m²) and materials (coated paper, offset paper, environmentally friendly paper).

Precise insertion or attachment

Insert: Automatically insert the folded instructions into the specified position inside the medicine box.

Outsert: Attach labels, warning pages or promotional information to the outside of the medicine box by gluing, heat sealing or mechanical fixing.

Quality inspection and error correction

Integrated visual inspection system to identify missing pages, folding errors, blurred printing and other problems in real time, and automatically remove unqualified products.

Ensure the insertion/attachment position accuracy (error ≤±0.5mm) through sensors to avoid compliance risks caused by misalignment.

Seamless integration with production lines

Glue spraying system, labeling machine, cartoning machine and other equipment to achieve full process automation from drug filling to finished product packaging.

2. Core application scenarios in the pharmaceutical industry

Compliance assurance

Drug packaging must strictly comply with the requirements of FDA, EMA, NMPA and other regulations, and the instructions must contain complete indications, contraindications, and dosage information. Insert/Outsert Folder Machine ensures content integrity and location accuracy through automated processes to avoid compliance loopholes caused by manual operations.

Complex packaging requirements

To cope with complex requirements such as multi-language instructions (such as multi-language versions for the EU market) and multi-layer inserts (such as a combination of drugs + promotional coupons), the equipment can achieve flexible switching through rapid mold change.

Traceability and data management

Equipped with a human-machine interactive interface system to record production batches, equipment parameters, and quality inspection data to meet GMP audit and product traceability requirements.

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